Key Components of Multi Stage High Pressure Air Compressors: Advantages, Uses, and Affordable Pricing

 

Multi stage high pressure air compressors are pivotal in numerous industries, offering robust performance and reliability for various applications. Understanding their key components is essential for maximizing efficiency and ensuring longevity. This comprehensive guide delves into the advantages, uses, and affordable pricing of these critical components.

Advantages of Multi Stage High Pressure Air Compressors

1. Enhanced Efficiency

Multi stage high pressure air compressors are designed to compress air in multiple stages, each progressively increasing the pressure. This multi-stage process results in greater efficiency compared to single-stage compressors, as it reduces the overall work needed to achieve the desired pressure. The intermediate cooling between stages also helps in reducing the work input, making the process more energy-efficient.

2. Improved Reliability

The design of multi stage compressors ensures that each stage handles a portion of the total pressure increase. This distribution of work reduces the strain on individual components, leading to improved reliability and a longer lifespan. Additionally, the cooling between stages helps to prevent overheating, further enhancing the durability of the compressor.

3. Superior Performance

Multi stage high pressure air compressors deliver superior performance by achieving higher pressures with greater consistency. This makes them ideal for demanding applications where a constant and reliable supply of high-pressure air is crucial. The multi-stage process allows for precise control over the pressure output, ensuring optimal performance for specific tasks.

Key Components of Multi Stage High Pressure Air Compressors

1. Low-Pressure Cylinder

The low-pressure cylinder is the first stage in the compression process. It compresses the ambient air to an intermediate pressure level. This cylinder is typically larger than the subsequent high-pressure cylinders, as it handles a greater volume of air at a lower pressure. The key advantage of the low-pressure cylinder is its ability to efficiently manage the initial compression, setting the stage for the high-pressure cylinders to perform effectively.

2. High-Pressure Cylinder

Following the low-pressure cylinder, the high-pressure cylinder(s) further compress the air to the desired high pressure. These cylinders are smaller but built to withstand higher pressures. The main advantage of the high-pressure cylinders is their ability to achieve the final high-pressure output with precision and consistency.

3. Intercoolers

Intercoolers are essential for cooling the air between compression stages. By reducing the air temperature before it enters the next stage, intercoolers enhance the efficiency of the compression process and protect the compressor components from excessive heat. The primary advantage of intercoolers is their contribution to the overall energy efficiency and longevity of the compressor.

4. Aftercoolers

Aftercoolers cool the compressed air after the final compression stage. This cooling process helps in condensing any moisture present in the air, preventing it from entering the air distribution system. The key advantage of aftercoolers is their role in ensuring dry, high-pressure air output, which is critical for applications requiring moisture-free air.

5. Air Filters

Air filters are crucial for removing contaminants from the intake air. Clean air is essential for the efficient operation and longevity of the compressor. The advantage of air filters lies in their ability to protect the internal components from damage caused by dust, dirt, and other particulates.

6. Control Systems

Modern multi stage high pressure air compressors are equipped with advanced control systems that monitor and regulate various parameters such as pressure, temperature, and motor speed. These systems enhance the operational efficiency and safety of the compressor. The main advantage of control systems is their ability to optimize performance and prevent potential issues through real-time monitoring and adjustments.

Uses and Applications of Multi Stage High Pressure Air Compressors

1. Industrial Manufacturing

In industrial manufacturing, multi stage high pressure air compressors are used for powering pneumatic tools, spray painting, and operating machinery. Their ability to provide consistent high-pressure air makes them indispensable in ensuring the efficiency and productivity of manufacturing processes.

2. Oil and Gas Industry

The oil and gas industry relies heavily on multi stage high pressure air compressors for applications such as pipeline testing, drilling operations, and gas processing. The compressors' ability to deliver high-pressure air reliably is crucial for maintaining safety and operational efficiency in this sector.

3. Chemical and Pharmaceutical Industries

In chemical and pharmaceutical industries, multi stage high pressure air compressors are used for processes such as air separation, product drying, and instrument air supply. The compressors' precision and reliability ensure that these critical processes are carried out effectively, maintaining product quality and safety standards.

4. Aerospace and Defense

Aerospace and defense sectors utilize multi stage high pressure air compressors for tasks such as aircraft maintenance, missile launching systems, and testing of high-pressure components. The compressors' high performance and reliability are essential for the demanding requirements of these industries.

5. Automotive Industry

In the automotive industry, multi stage high pressure air compressors are used for tire inflation, painting, and powering pneumatic tools in assembly lines. Their consistent performance ensures the smooth operation of various processes, enhancing the overall efficiency of automotive manufacturing and maintenance.

Affordable Pricing

The cost of multi stage high pressure air compressors can vary significantly based on factors such as capacity, brand, and additional features. However, advancements in technology and increased competition in the market have made these compressors more affordable than ever.

Cost-Effective Options

There are numerous cost-effective options available for businesses looking to invest in multi stage high pressure air compressors. Many reputable manufacturers offer compressors that balance performance and affordability, ensuring that even small to medium-sized enterprises can benefit from high-pressure air solutions without breaking the bank.

Long-Term Savings

Investing in a multi stage high pressure air compressor can lead to significant long-term savings. The enhanced efficiency, reliability, and performance of these compressors reduce operational costs, maintenance expenses, and downtime. Additionally, the energy savings achieved through efficient multi-stage compression can result in lower utility bills, further contributing to cost savings.

Multi stage high pressure air compressors are integral to various industries, offering numerous advantages such as enhanced efficiency, improved reliability, and superior performance. Understanding the key components of these compressors and their specific benefits can help businesses make informed decisions when selecting and maintaining their air compression systems. With affordable pricing options available, investing in a high-quality multi stage high pressure air compressor is a prudent choice that can yield substantial long-term benefits.

Trusted Compressors Manufacturer & Exporter

Gajjar Compressors, our aim is not only selling air compressors but also to focus on compressors quality that enables its user to get maximum and optimum value on investment of the compressors. Hence gajjar air compressors design, develop and delivers air compressors in India with unmatched quality that makes you sure about the perfect air compressors for your applications! Let’s take a look at some of the robust yet stunning features of the air compressor of gajjar air compressors.

• All Compressors are designed and developed by following strict quality check
• Air Compressors are tested thoroughly during entire process
• Air Compressors come with economic price
• Air Compressors come in variety of shape, size and capacity
• Air Compressors have different types but same quality
• Internationally Recognized Quality Certificates
• High-tech and ultra modern R & D Units
• Up-to-date production technology
• Export to each corner of the World
• Reliability, Sustainability and Durability ultimate features of our Air Compressors

THE NAME WHERE YOU CAN TRUST BLINDLY, BRAND NAME :

The end user may not have used any of air compressors before. Then why shall he go for particular brand name? It is the Faith that whatever the brand had delivered and is delivering, will continue to do so. If end user misses something to ensure and check, it has been trusted that those things have been ensured by the manufacturer.

This philosophy has been felt, practiced and ensured by your trusted leading compressors manufacturer,supplier and exporter in India, 

GAJJAR COMPRESSORS

All kind of Compressors Mfg & Exporter

Air compressors, Screw compressor, Air compressor manufacturers, Screw compressor manufacturing,Compressor manufacturer in India, Dental compressor, Oil free dental compressor supplier, 100% oil free dental compressor Exporter, Reciprocating piston air compressors, Lubricated compressor, Non lubricated compressor, Water cooled compressor, Reciprocating dry vacuum pumps, Oil free dental compressor, Air dryer, Auto drain valves, Air receivers, Air compressor spare parts, Industrial air compressor, Single stage air compressor, Double stage air compressor, Multi stage air compressor, High pressure air compressor, Low pressure air compressor, Air Marshal Compressors Pvt Ltd, Ahmedabad, Gujarat, India.

LOOKING INTO TYPE OF APPLICATION

A sword can do nothing where nothing where needle is required

The end user may have selecting selected the best available air compressor in the market. But is it actually required? Or will it suffice end user’s application? Our application may require even lower or higher category of air compressor. Thus, the feasibility of application with the selected type of air compressor must be checked.

TAKING INTO CONSIDERATION: POWER REQUIREMENTS

Fools build houses and wise men live in them

Different type and make of air compressor consume different quantum of electrical power. There are Two things get affected either way: Cost of power or Performance of air compressor. Thus, selecting appropriately power rated air compressor is also an importance wing of selection procedure.

AREA OF HIGHEST CONCERN, QUALITY

A single gold penny costs thousands of metal coins

There may be some air compressor manufacturers available who can supply a cheap air compressor for your application. It is also possible that end user can choose a lower version of air compressors. But would it keep performing for prolonged operations? Thus quality of performance is an inevitable feature of selection procedure.

THE NAME WHERE YOU CAN TRUST BLINDLY, BRAND NAME : AIR MARSHAL

The end user may not have used any of air compressors before. Then why shall he go for particular brand name? It is the Faith that whatever the brand had delivered and is delivering, will continue to do so. If end user misses something to ensure and check, it has been trusted that those things have been ensured by the manufacturer.

This philosophy has been felt, practiced and ensured by your trusted air compressor manufacturer ,GAJJAR AIR COMPRESSORS

More information call or mail on : https://www.aircompressorindia.com/contactus

Oil free dental compressor exporter in India

These compressors are useful where 100% oil free air is necessary. Oil is not required in the crankcase of these compressors. Oil free compressors are useful in dental medical, hospitals, laboratory, pharmaceuticals, biotechnology, food industries, printing machines, electronics industries CNC & VMC applications, etc.

Model No.	Motor H.P.	Piston Displacement ( CFM)	TANK	PSIG
OF - 550	0.75	2.7	25	115
OF - 750	1.0	3.5	35	115
OF - 1100	1.5	5.2	50	115
OF - 1500	2.0	7	70	115
OF - 3000	4.0	14	100	115
OF - 284	3.0	7.5	160	135
OF - 292	5.0	15	200	135
OF - 303	7.5	21	240	135
OF - 121T	10.0	32	300	135
OF - 65T	15.0	45	500	135
OF - 75T	20.0	60	500	135

Our Range of Products

Our high quality range includes Reciprocating Piston, Lubricated and Non Lubricated Water Cooled, Screw Compressors, Reciprocating Dry Vacuum Pumps, Oil Free Dental Compressor, Air Dryer, Auto Drain Valves, Air Receivers and other air compressors accessories.

More information visit us website : www.aircompressorindia.com  | www.air-compressor-manufacturer.com

Air Compressor Manufacturer

 The company embarked on a journey of business excellence in 1998 with a strong vision to become the world renowned manufacturer and supplier of high performance Air Compressor, Screw Air Compressor, Oil Free Dental Compressor, Single and Two Stage Dry Vacuum Pump, Air Dryer and Air Receiver Tank on par with global standards under the brand name, Air Marshal. It is in line with our mission to feature in the list of top 5 Air Compressor suppliers in India, through providing a wide array of premium quality Air Compressors at a competitive rate, requiring minimum maintenance and reliable after sales service. Passion for innovation, commitment to excellence, customer focused, technical proficiency and strong business ethics form the bedrock of our company. 

Today, the company operates out of its state-of-the-art infrastructural facility spread across the sprawling 9000 sq. ft. in Vatva, Ahmedabad, Gujarat. We are an ISO 9001:2015 certified company with a dedicated team of over 18 experienced professionals managing the designing, procurement, assembling, testing, manufacturing and supply departments. It enabled us to expand our footprints pan India in Gujarat, Tamil Nadu, Maharashtra, Rajasthan, Haryana, Punjab, Delhi, Uttar Pradesh, Uttarakhand, Himachal Pradesh, Madhya Pradesh, Bihar, Karnataka, Kerala and overseas in the U.S. This has been possible with the assistance of our Authoritative Selling Agents, including Eversendai Construction Pvt. Ltd., Gilbarco Veeder-Root and Oil Field India Ltd. Moreover, we have also established a strong digital presence on online directories, including India Mart, Trade India and Tradexl.

The journey has been challenging and thus, exciting. But we have collectively conquered them and paved the way for the brighter future. We take this opportunity to acknowledge the constant support of all stakeholders. Going forward, we seek your constant patronage in taking the company to the next level.

More information Visit us website : www.aircompressorindia.com | www.air-compressor-manufacturer.com

Industrial Vacuum Manufacturer , supplier and Exporter

Gajjar Compressor is a prominent Industrial Vacuum Pumps manufacturer,supplier and exporter in Ahmedabad, Gujarat, India offers an entire range of Industrial Vacuum Pump products and vacuum spare parts.

The company embarked on a journey of business excellence in 1998 with a strong vision to become the world renowned manufacturer and supplier of high performance Air Compressor, Screw Air Compressor, Oil Free Dental Compressor, Single and Two Stage Dry Vacuum Pump, Air Dryer and Air Receiver Tank on par with global standards under the brand name, Air Marshal. It is in line with our mission to feature in the list of top 5 Air Compressor suppliers in India, through providing a wide array of premium quality Air Compressors at a competitive rate, requiring minimum maintenance and reliable after sales service. Passion for innovation, commitment to excellence, customer focused, technical proficiency and strong business ethics form the bedrock of our company.

Today, the company operates out of its state-of-the-art infrastructural facility spread across the sprawling 9000 sq. ft. in Vatva, Ahmedabad, Gujarat. We are an ISO 9001:2015 certified company with a dedicated team of over 18 experienced professionals managing the designing, procurement, assembling, testing, manufacturing and supply departments. It enabled us to expand our footprints pan India in Gujarat, Tamil Nadu, Maharashtra, Rajasthan, Haryana, Punjab, Delhi, Uttar Pradesh, Uttarakhand, Himachal Pradesh, Madhya Pradesh, Bihar, Karnataka, Kerala and overseas in the U.S. This has been possible with the assistance of our Authoritative Selling Agents, including Eversendai Construction Pvt. Ltd.

Visit us website : www.aircompressorindia.com

Piston Air Compressor Exporter

Piston air compressors are the most common among industrial compressors and find extensive use in various types of industries. Some of the important factors you need to take into account while buying an air compressor are the size and type of compressor, and whether you require oil-free or oil-lubricated varieties.

We are Manufacturer, supplier and exporter of air compressor spares parts like Industrial air compressor spares, gas compressor spares, refrigerated air dryers, screw compressor spares, refrigerated compressor spares parts, screw air end servicing, air dryers, air receiver, oil free dental compressor spare parts, reconditioned air compressor and accessories.

Single Stage Low Pressure Compressor

These single stage low pressure compressors are used in glad industries, chemical industries, instrumentation, process, liquid transfer, spray painting, boiler fuel oil atomization, water pumping, irrigation, air jet cleaning, dairies, air lift pumps, clay & potteries, etc.

Two Stage Medium Pressure Compressor

Two stage compressor consist of two or more cylinders. The atmospheric air enters into LP cylinder through inlet filter & valves and passes to HP cylinder through inter cooler for final pressure. The highly efficient inter cooler tube provides maximum heat dissipation between stage. 

Multi-Stage High Pressure Compressor

Multistage heavy-duty compressors are designed for high pressure operation up to 70 kg/cm2g (1000 psig). They are useful in valve & system testing, engine starting, laboratory test work, space & aviation industrial air blast circuit breaking, dairy, marine & military applications, pet bottling, gas transmission & distribution, defense, shipyards, oil exploration, pneumatic, etc

More information visit us our website : www.aircompressorindia.com

Multi-Stage High Pressure Compressor Manufacturer and Exporter

There is variety of air compressors available to meet our specific needs and requirements. They are used as per the user’s requirements such as if you use it for household work, then the power and force of Multi stage heavy duty high pressure compressor are different from that used in industrial work. So, before to select any option for your work you need to take care of some important factors that can work for you smoothly and help you increasing productivity. It is advisable to select the right one which makes your work easy.

Size:

The very first factor that must be considered before purchasing an Multi stage heavy duty high pressure compressor is that the size. To find the right size of air compressor, it’s necessary to look at the delivered CFM requirements of any air compressor tools used with it, and to make sure the air compressor’s capacity exceeds those requirements.

Power Source:

Power Source is one of the most important factors that must be considered while selecting Multi stage heavy duty high pressure compressor. Mainly air compressor run on either electric power or gasoline. Gas-powered air compressors are usually industrial-grade and portable to work sites where electricity may not be readily available.

Pumps and Pistons:

Multi stage heavy duty high pressure compressor pumps and air tanks should be oriented either horizontally or vertically. This doesn’t affect the quality of the compressor; however, horizontal units are easier to move. On the other hand, vertical compressors usually have a smaller footprint.

Modal No.	Motor (HP)	No. of PISTON	Pressure (PSIG)	Piston Displacement (CFM)
GC-281	3.0	2	500	7.4
GC-301	5.0	2	500	10.8
GC-57T2	7.5 / 10 / 12.5	2	500	24/30/36
GC-65THP	15 / 20	3	400	54/70
GC-65THPD	30 / 40	3+3	400	108/140
GC-65T2	15 / 20	3	1000	41 / 49
GC-65T2D	30 / 40	3+3	1000	82/98

More information : www.aircompressorindia.com

An International Quality with Affordable Price

Gajjar Compressors into the league of Top 5 compressor manufacturers in India. To realize this mission, he endeavors to solely focus on manufacturing by collaborating with just one Selling Agent to handle pan India sales. His honesty, modesty and impeccable conduct are reflected in the way he conducts his business. These virtues form the fabric of his personality.

When he is not busy spearheading Gajjar Compressors, he transforms into a fitness enthusiast by including the morning walk and swimming in his daily routine. Being a family man, he makes time for his family and close friends. Born with an adventurous streak, he wants to explore the world. And with a discerning taste in music, he loves listening to and crooning songs. Besides, he has acquired the taste for all good things in life, including owning a lavish home and a fleet of high-end cars. If he wasn’t an entrepreneur, he would have been a Forest Officer as he is an admirer of Mother Nature. Under his strong leadership, the company’s journey is about to gather steam and scale new peaks.

Mail : info@aircompressorindia.com

Website : www.aircompressorindia.com

100% Oil less dental compressor mfrs

Gajjar Air compressor is proud to manufacture and supply state-of-the-art Dental Oil Free Compressors under the brand name, Air Marshal. We offer a range of superior quality air compressors, designed especially for dental practices.

Our in-house experts understand your exact requirements when developing the air compressors for dentists. They offer maintenance free, easy to install, superior quality, noise free and durable finishing standards for every practice, from 1 to 10 users.

As a dentist, it’s important to have a reliable source of clean dental air at all times. This means that you can’t afford the downtime. Although the industry standard has not yet made it mandatory for Class 0 certified air, our entire range of Dental Oil Free Compressors is certified Class 0 to ensure that your dental clinic has the best possible air. This means your business is at Zero risk.
 

We provide the industry-leading dental air compressors reputed for its superior air quality. This will help you avoid putting your patients at an undue health risk. So, whatever your requirement, we have the in-house expertise to deliver it to you. Contact us to learn more about 100% oil-free dental air compressors.

 

 

If there is a will there is a way! This is world’s one of the most popular saying to encourage people in everyday life, and this is one of the primary factor behind the mega success of Gajjar Air Compressors as one of the leading wholesale air compressors manufacturer in India and air dryer manufacturer in India. When we started Gajjar Air Compressors years ago, we had sizzling deserve in driving the air compressor industry towards newer heights that give the users and customers optimum value on their investment and give them unique and satisfactory experience of using quality air compressors.

 

An industrial vacuum pump exporter

We have Single And Two Stage Type Dry Vacuum Pumps Widely Useful In Various Industries Like Paper Handling Plants, Liquid Transfer Plants, Food Processing Plants, Vacuum Forming, Sugar, Sugar Cube Manufacturing Plants, Chemicals Plants, Dyes And Intermediates Plants, Dental Hospitals, Laboratories, Milk Dairies Pharmaceuticals And Many More Other Applications. This Piston Type Vacuum Pump Achieve Vacuum Up To 29.0" Hg For Single Stage And Up To 29.6" Hg For Two Stage Construction, At Sea Level. We also welcome customized orders of our clients and develop these pumps as per their specifications.

Applications:

CHEMICAL, DYES & PIGMENT, PLASTIC, DRYING & CEMENT EQUIPMENT, ACTIVATED CARBON, MINI CEMENT PLANT, IODISED SALT PLANT, POULTRY FEED PLANT, PET BOTTLING PLANT, TRANSPORTATION COMPANIRS, PHARMACEUTICAL, AYURVEDIC, AGRO PRODUCTS, OIL INDUSTRIES, AGRO & HERB BASED PLANT, MAHENDI POWDER PLANT, COCONUT SHELL PLANT, HYDRAULIC AND PNEUMATIC PLANT, CERAMIC TILES PLANT, GAS PLANT, FOOD STUFF, SPICES, TOBACCO, ANIMAL FEED, BESAN PLANT, SPICE PLANT, DAL PLANT, CATTLE FEED PLANT, WIRE AND CABLE INDUSTRIES, STEEL PLANT, STONE, MINERALS, CERAMIC, SALT, QUARRY PLANT, REFRACTORY PLANT, PLASTER OF PARIS PLANT etc.

Affordable Costs : We are consideration should not only be given to the initial purchase price of the vacuum pump but also the operating costs, maintenance cycles and cost.

Single and two stage vacuum Pump Installation : It is very easy installation. With including port connections and requirement for providing support equipment such as a roughing vacuum pump etc.

An industrial Vacuum Pump Maintenance : It is very low vacuum pump maintenance with including frequency of maintenance cycles and needs to  level of expertise to carry out the service. With technical expertise from a hard-working, dedicated support staff providing quality pumps.

 

 

Air compressor spare parts exporter

Air compressors spare parts have been developed for a long time and have been used in a variety of applications. Air compressors are used in cars, pumps, ad even air conditioners. However, the most practical and useful application of air compressors is undoubtedly that of compressed air. It is used to power machinery and equipment that is used to perform heavy and tough work. The main advantage of using compressed air is the element of safety as there is relatively little to no electricity involved. Additionally, compressed air can be used to run tools and equipment that generate a lot more force than traditional tools. What this means is that tool that run on air compressors are more likely to get the job done and be used in situations where normal tools and equipment do not suffice. As such, these tools play a valuable part in out world as they allow for the construction and manufacture of many items that we have come to use in our daily lives. If you are wondering whether there are products in your life that have been made using the help of compressed air and air compressors, then the answer is undoubtedly yes. This technology is growing increasingly prevalent with every day.

• It  to be less expensive
• Compressors with air filters, water filters, and in-line lubrication is easier.
• There is a much broader selection of electrical power options for units.
• Generally, they are more powerful.
• Portability and versatility.
• Alternate source of power.
• Easy, hassle free power source.
• Best choice for permanent Gajjar compressors.

How to take care of air compressor spare parts?

Taking care of spare parts of an air compressor system is necessary yet easy. Just make sure you monitor whole air compressor on a regular interval of time. Also, when you put your air compressor under maintenance/service, make sure you check each and every important spare part. Be it Valve or piston ring or be it oil seal or oil filter or any other part, every spare part needed to check and test for well-functioning separately. Measure the working quality of spare part at time of testing and if any spare part is needed to replace, don’t do any delay, replace the damaged part instantly. This will ensure good working life of an air compressor.

How to maintain an Air Compressor? Get the technical help!

Air Compressors are very useful and widely used equipment by hundreds of applications in a wide range of industries. Air Compressors come in a variety of type, size, shape, style and applications. But all of these different air compressors work in a similar or identical manner. The air compressor system needs to be taken due care with the passage of time because, it is after all an electrical equipment that might either get damaged or might get functioning in a productive less way.

To make sure that your air compressor stays fit and healthy and to make your compressors' life a bit longer, you should regularly make thorough testing, check-ups and analysis of your compressors.

To help you in taking due care of your air compressor, as an air compressors manufacturer in India, we give you tips and tricks that will be proven useful and helpful for you in maintaining your air compressor. Let's get started!

Taking care of Lubrication system
Lubricating is one of the most important aspects of an air compressor system. Whether it is a small size compressor or a large industrial air compressor, lubrication is what makes it perform at par. While lubricating, always use the genuine and branded oil specified by the air compressors manufacturer.

Water Cooling System
Make sure you supply sufficient level of cooling water. Regulated temperature & pressure control cooling water provides an ideal condition for the operation of water cooled equipment.

Gauges 
Gauges and Control system is another important part! Therefore, gauging speed, pressure, temperature, etc., should be kept fully operational and accurately calibrated.

Motor Unit and Compressor Unit

Any Air Compressor's performance depends on the motor and compressor of the air compressor system. Hence, making sure that they work fine is a must. Check and sort out the unusual noises and vibrations issues. Never ignore unusual changes or behavior in an air compressor.

Maintenance Plan

Make a regular maintenance plan! Design and implement an air compressor test plan in a regular time interval. Check for malfunctioning or irregular or suspected compressor behaviour. If found out of use or out of date, replace them or repair them but don't ignore them. Regular maintenance of air compressor will make the life of compressor longer and healthier!

Safety First

When performing maintenance or service work, make sure that the electrical supply has been disconnected and locked out. Because compressed air and electricity are dangerous and can cause big damage if not taken due care!

Difference between rotary screw compressors and piston compressor

1. Maintenance and wear and tear  :In piston compressors, the wear and tear is greater due to a large number of moving parts. This results in more maintenance compared to a rotary screw processor. However, because of the simple mechanical setup of a piston compressor, it is easier to maintain and fix, despite the greater frequency of maintenance required.

2. Operating temperature, noise and vibration : Typically, a rotary compressor has lower operating temperatures than piston compressors. Friction is the lead cause for this, because the rotors in the screw compressor don’t come in contact, whereas piston rings are in constant contact with the cylinder walls, creating greater friction and raising temperatures. The former also generates less noise and vibrates lesser than the latter due to the same reason.

3. Screw flow and operation time : Because of the high temperatures in a piston type compressor, it cannot be run non-stop due to the risk of overheating. Furthermore it is also typically run at only 50% of its total CFM or screw flow capacity. The rotary screw compressor, however, is capable of being run continuously. You can also purchase a rotary screw compressor that is rated as close as possible to your required screw flow capacity rather than one rated at double the capacity.

4. Space required and energy efficiency : Since rotary screws are encased next to one another in one chamber, the whole setup usually takes up less space than a piston compressor which requires cylinder heads for the vertical movement of the pistons. The former are also more energy efficient than the latter with fewer transmission losses as well. However, the effects are only discernable in compressors of 20 HP or more horsepower.

5. Pressure ratio and volume : The compression range is much greater on a piston configuration when compared to a rotary screw type. There is also more flexibility in terms of pressure ratio and capacity. However, in rotary compressors, while the flexibility is limited, the comparative volume capacity is much greater than that of reciprocating screw compressors.

6. Oil carry-over : Piston compressors typically discharge more oil into the stream of compressed screw than rotary screw compressors do. Due to the high-friction moving parts, wear-and-tear leads to more oil carry-over than in rotary screw compressors.

7. Price : Due to the above mentioned factors, the cost of a piston compressor is a lot lesser than that of a rotary screw compressor.

High pressure compressor mfrs & exporter

High pressure compressors that are installed separately from the compressor are called “Remote” units. These are usually bigger in size, and part of a system that can include a refrigerated screw dryer and other equipment. To save floor space, they are usually vertical and horizontal type high pressurecompressors. 

Pumps and Pistons:

Multi stage heavy duty high pressure compressor pumps and screw tanks should be oriented either horizontally or vertically. This doesn’t affect the quality of the compressor; however, horizontal units are easier to move. On the other hand, vertical compressors usually have a smaller footprint.

Buying a Multi stage heavy duty high pressure compressor can be a screwy costly investment and with so many screw compressors manufacturers and types on the market identifying which brand and type is the best product to offer your needs requires a little bit of research, sized incorrectly or with inadequate alternatives to satisfy the needs of your particular application and you will know it almost instantly.

More details visit us our website: www.aircompressorindia.com