Tips on selecting quality air compressor and its accessories

If you ever decided to buy air compressor or air compressor accessories or air compressor spare parts, it takes both time and efforts. If you don’t spend both time and effort on choosing air compressor accessories or air compressor spare parts, you are likely to fail to choose quality air compressors. Especially when you are selecting dental air compressor or its air compressors accessories it is more important and vital you buy industry standard and quality air compressors accessories because dental air compressor is very important, critical and one of the most vital equipment which deals directly with the health of a patient. Its functioning can improve or damage a patient’s condition which is important. So here, to solve your doubts and to make you buy air compressor accessories easily, we are giving some tips on how to select quality air compressors accessories and air compressor spare parts of all air compressors including dental air compressors.

First thing first

When you decide to buy air compressors, first thing you need to do is to gather and understand your requirements. Requirements are what give you clear understanding of what type, size, shape and capacity air compressors is required to your business. If you are going to buy dental air compressors make sure you understand your requirements with full clarity and care.

Spend time and efforts

Buying dental air compressors or air compressors spare parts needs to be spent thorough time and efforts. Most time and effort you would need to spend is on making research and finding different air compressor manufacturers who are able to give you quality dental air compressors and other types of air compressors. If you are not going to spend time and efforts on finding various air compressors manufacturers, you are probably not going to select quality air compressors.

Ask to know

Asking make you knowledgeable. If you shy to ask, you are sure not to get what you are looking for. That’s why you shall always ask to experts and clear your doubts. Visit some of the expert air compressor manufacturers, tell them your requirements and ask them for many types of air compressors and ask which type is best for them.

Get technical knowledge

Getting technical knowledge about various air compressors like dental air compressors and air compressor spare parts seems somewhat a tough task at beginning but once you have developed basic knowledge on how air compressors work and what are their functioning rules, you’ll get to know which air compressor is suitable to your requirements. That’s why you shall develop at lease basic technical knowledge about air compressors.

Questions? Contact us to get more information on your required air compressors and air compressors accessories.

A look inside: how technology has benefited Air Dryer Manufacturers

Air dryer and air compressor have been in use for industrial, commercial and residential use since very long. And with the passing of time air compressor have found a permanent place in many industrial areas such as heavy metal industry, refrigeration and air condition equipment industry and many more.

But the way these Air Dryers and air compressors were developed earlier has now quietly changed. Now-a-days there are lots of variants and types of air dryers and air compressor being manufactured by leading Air dryer manufactures and air compressor manufacturers and this is thankful to the ultra modern developments in the air dryer and air compressor designing technologies that air compressor manufacturers have developed through robust, rigorous and revolutionary research. Thank to the never ending research and development efforts being made by air compressor manufacturers in their research laboratory throughout years and years.

How the latest development has changed it for air compressor manufacturers

It is of no doubt that this constant research and development being conducted by leading Air Dryer Manufacturers has not just helped them manufacture cutting edge revolutionary air dryers and air compressors, but has also benefited the end users.

But how these significant development has changed the way air compressor manufacturers work and the end users use it? Let’s get a look inside:

There is something more to design and manufacture

For any air dryer and air compressor manufacturers the development has given them widen scope, broader market and a richer customer base than they did have earlier. For example, many air compressor manufacturers in Ahmedabad had fewer business scopes and were limited to industrial clients because they did not have technologies to develop the air compressors and Air Dryers that can be used in commercial applications and residential applications. But as soon as they developed or adopted the newer technologies or conducted thorough research on evolving newer technologies for air compressor designs, their life changed! They came up with air compressors that bridge the gap of the commercial requirements, thus air compressors and air dryers manufacturers got wider scope and broader business horizon.

From local to global: Story so far!

As we said earlier, the research and development in the design and development technologies of air dryers and air compressors have changed the life of many air compressors manufacturers in Ahmedabad. There are some of the most successful air compressor manufacturers in ahmedabad who have traveled through local to global stage of business world, just with the help of constant development in the technologies of air compressor and air dryers!

Air Dryers: Basic Function, usage and comparison with Air Compressors

Definition:

Air Dryers have been long in use from now; they are widely used in both industrial or commercial applications and home applications. Technically speaking, an air dryer is equipment or the device which is used to remove the water vapor from the compressed air.

Functions:

The basic or the main function of the air dryer is to remove moisture from the air by cooling it with a refrigerant. Thus, the water vapor is condensed, and the air can be compressed. The result is dry compressed air, which can be used in compressed air equipment without causing any damage. To reduce the amount of vapor in the compressed air is also the function of the air dryer. This function is done by cold generated adsorption drying in which the compressed air of the air compressor is passed through granulates, at the same time; it also lowers the due point.

Usage:

Air Dryer are used for both Industrial Applications and Residential/Home Applications. Although main and widely usage of air dryers are being found in industrial applications in many industries, there are still some areas and applications in non-commercial zone where air dryers are used. Below are the various usage and applications from both industrial and non-industrial areas where air dryers are widely used.

• Industrial Usage

o Hospitals: Here, air dryers are used for applications like bone screws, stents and medical implants; cleaning medical molding etc.

o Space Science: In the air space science applications such as cleaning orifices in turbine blades; removing magnesium oxide insulator from thermocouple harnesses; engraving optical lenses etc., air dryers are used.

o Heavy Industry: Heavy Industry is one of the widely using industries with applications for removing EDM recast and discoloration; finishing and texturing injection mold cavities; cleaning runner nozzles use air dryer in the day-to-day basis.

o Other Applications: Apart from above industries, there are air dryers used for cleaning and preparation of semi-precious stones and jewelry.

• Residential Usage

o Apart from the industrial applications use of air dryers there are few non-commercials or the home use of air dryers including spin dryers, hair dryers, condenser dryer, heat pump dryer and clothes dryers. Air dryers in home based applications are drying the substance or the object where air dryer is used.

Comparison with Air Compressors

Air Dryer is used to remove the vapor air from the compressed air. Air Compressor is used to convert power unit from to smaller volume. Air Dryers types include refrigerated dryer, Deliquescent dryer, Desiccant dryer and Membrane dryer etc. While, Air Compressors types include Rotary screw compressor, Reciprocating compressor, Single Phase Air Compressors and Multiphase Air Compressors etc.

A Detailed and in-depth introduction to Refrigerated Air Dryers

We all know about air compressors and its many types and usage. We have also been publishing basic information and overview air dryers which are widely used in both industrial applications and home applications. But to give our valuable customers and reader detailed information about what is an air dryer, how an air dryer works and what are the proper industrial and non-industrial uses of air dryers, as a leading air dryer manufacturer, we are presenting today in-depth knowledge on the workings of air dryers!

There are many industrial applications and non-industrial/home applications where air dryers find their place. And the Refrigerated air dryer is one of the most widely used and one of the most important types of air dryers. So let’s get into know how a refrigerated air dryer works!

Refrigerated Air Dryers can help you solve the problem of harmful moisture in you compressed air system. Extra level of moisture in the air compressor system can damage the equipment and can harm the processes or product which can cost you in time and money.  This method of drying is widely used and accepted because it is robust in nature as it generates dew points, which are adequate for most applications using well proven technologies that encounter few problems if properly sized, installed and maintained. 

·         The refrigerated air dryer cool downs the incoming compressed air first in an air-to-air heat exchanger where the outgoing cool dry air pre-cools the hot incoming air and condenses some moisture out. Then,

·         Then the incoming air gets supplied to air-to-refrigerant heat exchanger where the air is cooled downed up to 38ºf degree by the liquid refrigerant. This way the process enforces the moisture to condense into liquid water and it is drained away.

·         Compressor in the refrigerated air dryer pumps hot hi-pressure gas refrigerant (Freon) into the system condenser where it transfers the heat from the refrigerant gas to the ambient air to make the gas condenses into the liquid form.

·         Now, the liquid refrigerant which is also known as Freon is metered to a cold lower pressure so that it can enter the air-to-refrigerant heat exchanger and then the heat from the hot compressed air is absorbed into the cold refrigerant. 

·         Finally, the refrigeration compressor sucks low pressure hot gas refrigerant into the refrigeration compressor and the cycle starts over again. 

This way the whole cycle of air dryer works and the application of the air dryer gets working at its best until the air dryers works well, so the regular check-ups, maintenance and the testing of air dryers is very important and vital for any air dryers. There are many air dryer manufacturers who manufacture and export multiple style, type and size of air dryers being useful for a variety of applications at both industrial and non-industrial level.

What is an Air Dryer? Explains the Expert Air Dryer Manufacturer

We often come across the usage of air compressors and air compressing system, but have you ever thought of what an air dryer is and what the air dryers are used for? If not, this is the answer from air dryer manufacturer in India.

An air dryer is equipment that is widely used to remove the water from the compressed air system. Today, air dryer manufacturers manufacture and export air dryers of various type and sizes which are widely found handy and useful for many applications across varying industries and in commercial areas.

Air Dryers come in wide variety. The main point of difference is distinguished by their dew points. The basic characteristics of an air dryer are as follow:

Characteristics of air dryers

• A typical air dryer produces dew point between -40°F or and -100°F.
• A refrigerated dryer delivers a dew point not lower than approximately 35°F
• A deliquescent dryer delivers a dew 20°F below the compressed air temperature.

Usage of air dryers

• In most cases, air dryers are used to dry the air in the commercial and industrial applications. Wide industries and commercial areas where air dryers found their way include:
• Communication Sector (pressurizes its underground cables to repel moisture and avoid shorts)
• Painting Applications
• Pneumatic tools and control systems
• Medical Equipment sector.
• Automobile industries, heavy vehicles

Various types of air dryers

As said above, air dryers do come in wide variety of range, type and size depending upon the specific requirements of industrial and commercial applications, the type of air dryer is chosen.

·         Refrigerated air dryer

This is very basic type of an air dryer. In this refrigerated air dryer system, there are two heat exchangers. In latest technological advancement, many air dryer manufacturers in India also manufacture one heat exchanger also.

·         Deliquescent air dryer

Deliquescent dryer are made up of a pressure vessel filled with a hygroscopic media which is used to absorb the water vapor.

·         Desiccant air dryer

Desiccant Dryers are one of the most used types of air dryer. Desiccant air dryers are also known as twin tower air dryers which run the compressed air via a chamber filled with desiccant. The desiccant adsorbs the moisture in its millions of pores, trapping it.

·         Membrane air dryer

Membrane dryer refers to a dehumidication membrane that clears water vapor from compressed air. It is used in pneumatic components, air bearings, air spindles, medical equipment, air guns and pneumatic brakes for vehicles & trains.

So, you have now gained knowledge of meaning, usage and types of air dryers which are an important aspect in the smooth and damage less working of any industrial and commercial applications, stay connected with us to stay updated with other precious information regarding air dryers and air dryers manufacturers in india.

Different ways you can use your air compressors

Air Compressors have been long used across many industries. The air compressors also have found significant place in home uses. There are hundreds of industrial and non-industrial applications that rely on air compressors.

There are many air compressor manufacturers who design and manufacture air compressors for both industrial and home usage. Air Compressor which is made for use in home applications are easier to maintain whereas air compressor made for industrial applications and heavy usage is somewhat needs some more attention in terms of maintenance.

Although you are aware of basic uses of air compressor, let us give you brief information about how you can use your air compressors in many ways.

Mainly air compressors are used for any of three popular classes: Industrial uses and Home uses. Apart from these, there may be some other uses of air compressors but that depends on type and requirements of an air compressor.

Industrial/Commercial Uses

Most of air compressors are used across a number of industries. We can say that air compressor are best suited in industrial application rather than home applications because the evolution of air compressors have been due to their large demands in varied industrial applications. There are many industries such as metal industry, electronic industry, automobile and defense equipment and tools industry where air compressors are most widely used on day to day basis.

Home/Non-commercial Uses

Apart from industrial applications, air compressors also find their significant place in many home used or home based applications such as refrigeration and few others where air compressors are greatly used to make our lives better and smarter.

Most widely popular uses of Air Compressors

You can use your air compressor in following way in many applications:

Ø  Medical Field: Blood-analyzing systems, Dental equipments, air/vacuum aspirators etc.

Ø  Electronic Industry: TV Cables, Print Mounting, Computer manufacturing etc.

Ø  Food Industry: Coffee machines, vending machines, food processing equipments etc.

Ø  Heavy metal Industry: Sheet Metal and Metal Fabrication equipments etc.

Ø  Fashion & Jewelry Industry: Jewelry design and manufacturing equipments etc.

Ø  And many more usage you can do with your air compressors

Air Compressors are made in such a way that they suit application requirements easily and with advancement in air compressors and other technologies, air compressor manufacturers have successfully managed to design and manufacture advanced technology air compressors that are easy to maintain.

Air Dryer and Air Receiver Most important parts of Air Compressors

We use air compressors in our everyday life. Be it a small and simple air compressor of our daily personal lifestyle or be it a multi-phase, large scale industrial air compressor, the compressors have been a necessary and a useful machine. This beautiful, unique and useful machine air dryer and air receiver is made of many small and big parts. These parts of compressors also include parts that play very important roles in the functioning of Air Compressors. There are many air compressors manufacturers in India who have thorough capabilities in designing and developing ultra-modern compressors with air dryers and air receivers. Let’s see details of each part in details now:

Air Dryer

Air dryer is one of the most important parts of an air compressor. The air dryer removes water / moisture from the air compressor. Scale, rust and bacteria are created in the compressed air system when moisture persists. This can lead to damage in the system but the Air Dryer comes in help here and prevents the damage or malfunctioning of the system.

Air Dryers in air compressors come in a variety of types with varied use and applications in varied industries.

Types of Air Dryers are:

• Refrigeration Dryer
• Deliquescent Dryer
• Desiccant Dryer
• Membrane Dryer

Each of these air dryers has their own characteristics, uses and applications. Although these varied types of air dryers have different style, shape and applications but basically their basic functionality and usage stay same. Air Dryers are most commonly used for:

• Drying air for commercial or industrial processes which needs dry air
• Pressurizing underground cables to repel moisture and avoid shorts
• Industrial Painting
• Industrial Pneumatic tools
• Air brake systems
• And many more…

Air Receiver

An air receiver is an essential part of any air compressor. It plays a significant role of a buffer and a storage medium between the compressor and the consumption system.

The uses of Air Receiver

As told above, air receiver plays a major role in the smooth functioning of any air compressor, it is mainly used to:

• Store the pressurized compressed air
• Help the compressor maintain constant pressure at downstream
• Cool the compressed air
• Allow compressor have optimum level of rest
• Help separate oil& moisture from compressed air

Types of Air Receiver

• Vertical Air Receiver
• Horizontal Air Receiver

With advancement in the air compressor manufacturing technologies, now there are many domestic air compressors manufacturers in India who design, develop and export high quality air compressors with Vertical Air Receiver and Horizontal Air Receiver.

The various types of Air Compressors

You may already be available with the knowledge and fact that there are a number of air compressors available in the market. You may know that there different types of air compressors available ranging from small and precise air compressor like Piston Air Compressor, Lubricated Air Compressor, Non lubricated Air Compressor. There are also big / large size air compressors available such as Screw Air Compressors, Air Dryer Air Compressors, and Oil Free Dental Air Compressors etc.

Know Air Compressors, Air Dryers and air compressors spare parts

Air Compressors are all around our daily life! Be it our personal life style or be it an industrial application, there are many kinds of air compressors being used by a varied range of industries all over the world. But do you know how many types of air compressors are available in the market? Actually, there are many types of air compressors available in the world. There are air compressors manufacturers in india who design, manufacturer and exports small size single phase air compressors and there are air compressors manufactures in india who manufacture large size two phase or three phase industrial compressors used for industrial applications.

There are many kinds of compressors ranging from small to large size compressors. Each of these air compressors has its own size, shape, design and use in different applications in different industries. Even some of these air compressors are useful for home usage. But the most widely used air compressor screw air compressor.

Screw Compressors

Screw compressor is one of the most widely used types of air compressors. Screw compressors are kind of gas compressors which use rotary type displacement techniques. Screw Compressors are a unique and an advanced alternate to the old technology piston compressors which were used earlier. Screw Compressors are made with compact design and size so as to run smoothly with limited vibration and hence do not require spring suspension. Major applications of Screw Compressors are applications and industries where supplication of compressed air is needed.

Lubricated and Non-Lubricated Water Cooled Compressor

Other widely used types of air compressors are Lubricated and Non Lubricated water cooled compressor which are largely manufactured by many air compressors manufacturers in india. These types of air compressors come with low cost and give high performance and have wide applications in use. Lubricated air compressors use oil for getting lubricated while non-lubricated air compressors don’t need oil.

Air Dryer

An Air Dryer is equipment that is used to remove water vapor from compressed air. Air Dryers are generally commonly found in varied industries and have wide range of use in different applications. Air Dryers come in varied types depending upon varied use in varied applications. Different types of Air Dryer are:

• Refrigerated dryers
• Regenerative desiccant dryers
• Membrane dryers and,
• Deliquescent dryers

Air Compressors spare-parts

Do you know various spare-parts of air compressors? If not, here is the answer! There are many parts of an air compressor.Different spare-parts of compressor are air filter, air fitting, air hose, check valve, Engine throttle control, Electric Motor, Gas Compressor, Oil, Pressure Gauges, Regulator, Tanks etc. are found in common types of air compressors.