A Detailed and in-depth introduction to Refrigerated Air Dryers

We all know about air compressors and its many types and usage. We have also been publishing basic information and overview air dryers which are widely used in both industrial applications and home applications. But to give our valuable customers and reader detailed information about what is an air dryer, how an air dryer works and what are the proper industrial and non-industrial uses of air dryers, as a leading air dryer manufacturer, we are presenting today in-depth knowledge on the workings of air dryers!

There are many industrial applications and non-industrial/home applications where air dryers find their place. And the Refrigerated air dryer is one of the most widely used and one of the most important types of air dryers. So let’s get into know how a refrigerated air dryer works!

Refrigerated Air Dryers can help you solve the problem of harmful moisture in you compressed air system. Extra level of moisture in the air compressor system can damage the equipment and can harm the processes or product which can cost you in time and money.  This method of drying is widely used and accepted because it is robust in nature as it generates dew points, which are adequate for most applications using well proven technologies that encounter few problems if properly sized, installed and maintained. 

·         The refrigerated air dryer cool downs the incoming compressed air first in an air-to-air heat exchanger where the outgoing cool dry air pre-cools the hot incoming air and condenses some moisture out. Then,

·         Then the incoming air gets supplied to air-to-refrigerant heat exchanger where the air is cooled downed up to 38ºf degree by the liquid refrigerant. This way the process enforces the moisture to condense into liquid water and it is drained away.

·         Compressor in the refrigerated air dryer pumps hot hi-pressure gas refrigerant (Freon) into the system condenser where it transfers the heat from the refrigerant gas to the ambient air to make the gas condenses into the liquid form.

·         Now, the liquid refrigerant which is also known as Freon is metered to a cold lower pressure so that it can enter the air-to-refrigerant heat exchanger and then the heat from the hot compressed air is absorbed into the cold refrigerant. 

·         Finally, the refrigeration compressor sucks low pressure hot gas refrigerant into the refrigeration compressor and the cycle starts over again. 

This way the whole cycle of air dryer works and the application of the air dryer gets working at its best until the air dryers works well, so the regular check-ups, maintenance and the testing of air dryers is very important and vital for any air dryers. There are many air dryer manufacturers who manufacture and export multiple style, type and size of air dryers being useful for a variety of applications at both industrial and non-industrial level.

The ever working Air Compressors: Types, Usages and Benefits

You might have come across Air Compressors often, but have you ever thought what types of air compressors are available, what are various usages of air compressors and what are the benefits that this wonderful compressors offer? If no, then here we come! Get summarized details of types, usage and benefits of air compressors.

Many types, many usage and many advantages!

Let’s start with types of air compressors. Air Compressors come in a large and very vast range of types. There are many air compressor types being used in india and abroad, and there are many air compressors manufacturers in india that manufacture multi types of compressors.

Basic types of air compressors include:

Ø  Reciprocating Piston Air Compressors

This is one of the most common found air compressors amongst varied industries. This air compressor increases the air pressure by reducing its volume. There are Single Stage, Double Stage Air Compressor and Multi Stage Air Compressor in this category.

Ø  Screw Compressors

Screw Compressors are an example of gas compressors types. They are alternate to Piston Air Compressor. Two types of Screw Compressors are available: Oil-Free and Oil-Flooded Screw Compressors.

Ø  Lubricated and Non-lubricated air compressor

These are the most economic and least expensive air compressors. Lubricated air compressor needs oil and non-lubricated air compressor doesn’t need oil.

Ø  And many more type…

Each of these types of air compressors has its own shape, style, use and applications in a varied range of industries across the globe. However, that is to be noted that however they differ in types, nature, usage and applications, they all need equal level of maintenance and care.

Where are they used?

Air Compressors are used for both commercial and non-commercial uses. Mainly air compressors are used in Metal Industry, Electronic Industry and Automobile Industries. Apart from industrial uses, air compressors also found place in homes. Refrigeration is one of the best examples of such home use of an air compressor.

Advantages of Air Compressors usage

There are many great advantages of Air Compressors!

Ø  Air Compressors are powerful.

Ø  Reduces laborious efforts, increase productivity

Ø  Easy to install and operate

Ø  Wide choice options

Ø  Economic cost, economic maintenance

Ø  Supplies high pressure air with very low power consumption.

Different ways you can use your air compressors

Air Compressors have been long used across many industries. The air compressors also have found significant place in home uses. There are hundreds of industrial and non-industrial applications that rely on air compressors.

There are many air compressor manufacturers who design and manufacture air compressors for both industrial and home usage. Air Compressor which is made for use in home applications are easier to maintain whereas air compressor made for industrial applications and heavy usage is somewhat needs some more attention in terms of maintenance.

Although you are aware of basic uses of air compressor, let us give you brief information about how you can use your air compressors in many ways.

Mainly air compressors are used for any of three popular classes: Industrial uses and Home uses. Apart from these, there may be some other uses of air compressors but that depends on type and requirements of an air compressor.

Industrial/Commercial Uses

Most of air compressors are used across a number of industries. We can say that air compressor are best suited in industrial application rather than home applications because the evolution of air compressors have been due to their large demands in varied industrial applications. There are many industries such as metal industry, electronic industry, automobile and defense equipment and tools industry where air compressors are most widely used on day to day basis.

Home/Non-commercial Uses

Apart from industrial applications, air compressors also find their significant place in many home used or home based applications such as refrigeration and few others where air compressors are greatly used to make our lives better and smarter.

Most widely popular uses of Air Compressors

You can use your air compressor in following way in many applications:

Ø  Medical Field: Blood-analyzing systems, Dental equipments, air/vacuum aspirators etc.

Ø  Electronic Industry: TV Cables, Print Mounting, Computer manufacturing etc.

Ø  Food Industry: Coffee machines, vending machines, food processing equipments etc.

Ø  Heavy metal Industry: Sheet Metal and Metal Fabrication equipments etc.

Ø  Fashion & Jewelry Industry: Jewelry design and manufacturing equipments etc.

Ø  And many more usage you can do with your air compressors

Air Compressors are made in such a way that they suit application requirements easily and with advancement in air compressors and other technologies, air compressor manufacturers have successfully managed to design and manufacture advanced technology air compressors that are easy to maintain.

The various types of Air Compressors

You may already be available with the knowledge and fact that there are a number of air compressors available in the market. You may know that there different types of air compressors available ranging from small and precise air compressor like Piston Air Compressor, Lubricated Air Compressor, Non lubricated Air Compressor. There are also big / large size air compressors available such as Screw Air Compressors, Air Dryer Air Compressors, and Oil Free Dental Air Compressors etc.

Know Air Compressors, Air Dryers and air compressors spare parts

Air Compressors are all around our daily life! Be it our personal life style or be it an industrial application, there are many kinds of air compressors being used by a varied range of industries all over the world. But do you know how many types of air compressors are available in the market? Actually, there are many types of air compressors available in the world. There are air compressors manufacturers in india who design, manufacturer and exports small size single phase air compressors and there are air compressors manufactures in india who manufacture large size two phase or three phase industrial compressors used for industrial applications.

There are many kinds of compressors ranging from small to large size compressors. Each of these air compressors has its own size, shape, design and use in different applications in different industries. Even some of these air compressors are useful for home usage. But the most widely used air compressor screw air compressor.

Screw Compressors

Screw compressor is one of the most widely used types of air compressors. Screw compressors are kind of gas compressors which use rotary type displacement techniques. Screw Compressors are a unique and an advanced alternate to the old technology piston compressors which were used earlier. Screw Compressors are made with compact design and size so as to run smoothly with limited vibration and hence do not require spring suspension. Major applications of Screw Compressors are applications and industries where supplication of compressed air is needed.

Lubricated and Non-Lubricated Water Cooled Compressor

Other widely used types of air compressors are Lubricated and Non Lubricated water cooled compressor which are largely manufactured by many air compressors manufacturers in india. These types of air compressors come with low cost and give high performance and have wide applications in use. Lubricated air compressors use oil for getting lubricated while non-lubricated air compressors don’t need oil.

Air Dryer

An Air Dryer is equipment that is used to remove water vapor from compressed air. Air Dryers are generally commonly found in varied industries and have wide range of use in different applications. Air Dryers come in varied types depending upon varied use in varied applications. Different types of Air Dryer are:

• Refrigerated dryers
• Regenerative desiccant dryers
• Membrane dryers and,
• Deliquescent dryers

Air Compressors spare-parts

Do you know various spare-parts of air compressors? If not, here is the answer! There are many parts of an air compressor.Different spare-parts of compressor are air filter, air fitting, air hose, check valve, Engine throttle control, Electric Motor, Gas Compressor, Oil, Pressure Gauges, Regulator, Tanks etc. are found in common types of air compressors.